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Welding Inspection Questions and Answers

This page collects welding inspection practice questions for inspectors, fabricators, QA/QC learners, and certification preparation.

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1

What temperature would you expect a welders quiver to be and how long are electrodes usually allowed to be stored in them?

What temperature would you expect a welders quiver to be and how long are electrodes usually allowed to be stored in them?

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2

A MMA Electrode that is classified as an E6013 (according to AWS 5.1) is a:

A MMA Electrode that is classified as an E6013 (according to AWS 5.1) is a:

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3

An electrode is classified to BSEN 499 as E 353B. What does B mean:

An electrode is classified to BSEN 499 as E 353B. What does B mean:

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4

At what level is H2 considered to be more critical in cracking?

At what level is H2 considered to be more critical in cracking?

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5

Which shielding gas is suitable for GMAW of 20mm thick low carbon steel?

Which shielding gas is suitable for GMAW of 20mm thick low carbon steel?

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6

What is the greatest advantage of radiographic inspection over ultrasonic inspection?

What is the greatest advantage of radiographic inspection over ultrasonic inspection?

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7

Which of the following defects are most difficult to size correctly when ultrasonically testing a weld?

Which of the following defects are most difficult to size correctly when ultrasonically testing a weld?

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8

Electrodes classified as E43 22(B EN 499) and E6010 (AWB A5.1) would usually

Electrodes classified as E43 22(B EN 499) and E6010 (AWB A5.1) would usually

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9

Lamellar tearing can be detected by which of the following NDT method?

Lamellar tearing can be detected by which of the following NDT method?

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10

At what level the hardness value a problem when trying to minimize the risk of H2 cracking?

At what level the hardness value a problem when trying to minimize the risk of H2 cracking?

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11

Which of the following electrode types will produce the lowest level of hydrogen?

Which of the following electrode types will produce the lowest level of hydrogen?

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12

Assuming the same material and the welding procedure were used, which of the following would require the highest preheat?

Assuming the same material and the welding procedure were used, which of the following would require the highest preheat?

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13

To prevent hydrogen cracking which of the following will require the lowest preheat if all other factors were the same as per IBO (B EN 1011)?

To prevent hydrogen cracking which of the following will require the lowest preheat if all other factors were the same as per IBO (B EN 1011)?

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14

An arc strike on a high carbon steel plate is likely to have the following microstructure beneath its surface?

An arc strike on a high carbon steel plate is likely to have the following microstructure beneath its surface?

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15

Rutile electrodes are often sold packed in a cardboard box covered with a plastic film. Upon opening you found they were damp and the ends were rusty. What course of action would y

Rutile electrodes are often sold packed in a cardboard box covered with a plastic film. Upon opening you found they were damp and the ends were r...

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16

What unit is used for tensile strength values?

What unit is used for tensile strength values?

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17

Arc strike may cause?

Arc strike may cause?

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18

The direction of shrinkage in a welded joint are?

The direction of shrinkage in a welded joint are?

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19

The quality of a radiographic technique is assessed

The quality of a radiographic technique is assessed

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20

Which type of MMA electrode would normally give the highest level of penetration?

Which type of MMA electrode would normally give the highest level of penetration?

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21

How long is the period of time prolongation required for welder qualification to EN standards?

How long is the period of time prolongation required for welder qualification to EN standards?

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22

When calculating fillet weld strength which dimension is usually used?

When calculating fillet weld strength which dimension is usually used?

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23

In GMAW/MIG/MAG welding, which parameter can be used to help reduce the level of spatter?

In GMAW/MIG/MAG welding, which parameter can be used to help reduce the level of spatter?

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24

Within a procedure what is an essential variable?

Within a procedure what is an essential variable?

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